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DS-11(S)/DS-11C
Abatement Type
DS-11(S)/
DS-11C(CO可處理)
Scrubber Type
Dry
Dimensions (mm)
850W x 850D x 1955H
Weight (kg)
615
Total Flow Rate
300LPM

Working Temperature

(For Processing Gas)

Room Temperature
Inlet Port Type (Option)
NW-50 Flange
Outlet Port Type
ISO100 Flange

Application & DRE:

Hydride gas  (AsH3>99%  PH3>99%,GeH4,SiH4)   
Acid gas  (BF3>99%,BF3,BCl3,Cl2)
Metal organics
SiH4,SiF4,COF2,XeF2,HF,F2,PF3,WF6,TaF5,SOF2,SO2F2
Al2Cl3,Al2Cl6,B2O3,B(OH)3,HCl,COCl2,TiCl4,HF,F2,HCl,NH4Cl,TBA,TDMAT,TiCl4,B2H6,
ClF3,TEOS,HBr,NH3,SiH2Cl2
H2Se.H2S.COF2(Hydrid可處理)
CO(CO觸媒可處理)
VOC,IPA(氧化觸煤可處理)

處理對象氣體    最大流入氣體濃度    流出氣體濃度      
CO                      2%                              小於25PPM (TLV-TWA值)
SiF4                    2%                              小於0.5PPM asHF (TLV-TWA值)
Process:
Etching 、Ion Implantation
Waste gas abatement in all LP/PE CVD processes, ion implantation, and epitaxial
processes.The Dry Bed Absorber offers  a safe, efficient and reliable point-of-use
abatement solution for the semiconductor,photovoltaic and related industries.
Providing a non revesable chemical capture.
The following applications are supported by ...ging the reactor (column) with
catalyst and/or absorbent ...ed according to the gases being abated:
*Abatement of fluorine, chlorine, and bromine gases used in dry-etch processes
*Abatement of WF6 and other gases used in tungsten CVD processes
*Abatement of AsH3 and other gases used in MO-CVD processes

Absorbent Type  local scrubbers are designed for efficient treatment of exhaust gases emitted during various processes.The scrubbers cab be applied for processes like dry erch,implant,PVD,CVD etc.The system uses a barrel filled with chemical absorbent,exhaust gas is passed through the barrel where it treated through physical and chemical absorption,here chemical reaction between target gas and chemical absorbent take place at room temperature.No flame,electricity or water is needed during the process,the used absorbent can be recycled,and thus it makes the whole treatment process safe and eco-friendly.This system can be designed as per different parameters of treatment requirements and best results can be achieved through combination of barrel capacity and absorbent type.
Absorbent Type 化學吸附式處理設備,面對半導體領域多種製程廢氣的無害化處理,可有效去除乾法蝕刻,離子注入,物理氣相沉積,化學氣相沉積等製程產生的有害氣體.該產品透過吸附桶中吸附材與目標氣體發生物理吸附和化學反應方式處理尾氣,具備沒有明火,用電量低,無需水資源消耗,反應過程常溫安全,廢料可回收環保處理等特點,並可根據氣體處理要求設計不同規格產品,實現最優的吸附桶容量和吸附材配方設計,為客戶創造最大價值.


Advantage:

Delivers continuous operation, 24 hours a day, 365 days a year.
Uses catalysts.
Incorporates filtration technology for removing particulate matter.
Forced air design accelerates oxidation.
Features a longer maintenance cycle and improved safety.
IPI-Adsorbent systems is a high-end dry type waste gas abatement system featuring a variety of control functions designed to facilitate smooth manufacturing equipment operation as well as a special structure capable of continuous waste gas abatement over the long term.
High abatement efficiency:High decomposition & removal performance
Transfer of contaminants from gas to solid materials
Built in by-pass system, avoid process interruption  
Epochal saving operation cost

Treatment for soluble gases
Long PM Cycle
Easy maintenance
Easy operation
Compatible with wet scrubber
Approved by SEMI S2
Zero water consumption
High gas flow & high treatment capacity
Zero down time
Reduction of byproduct Gas  

Change adsorbent equipment do not stop
Non-toxic gases release process can handle the processing of such seal highly toxic AsH3, sealed structure can safely handle. Sealing process can handle such a highly toxic AsH3.
The water does not require, fuel gas such as SiH4  is useful if you can not handle with water.
Without using the fuel in order, there is no emission of CO2.
Safety interlocks including ,temperature,pressure,and gas detector.
High anti-corrosion design.
Cost reduce.
The majority of speciality process gases used in wafer processing, solar and MEMS manufacturing are either pyrophoric, toxic, or corrosive. Safety of personnel and protection of the environment are matters of the highest priority.
The IPI-Adsorbent waste gas abatement system removes hazardous process gases on the basis of chemical conversion (chemisorption) to stable salts at ambient temperature. No external heating, moisturisation, or other facilities are required for operation. Hence the IPI-Adsorbent system is fully passive, and is permanently on stand-by, even in the event of a power- or other facilities failure. 

IPI-Adsorbent systems customers worldwide avail of a local service for the collection and refilling of expended  IPI-Adsorbent  columns, which are patented, and reusable transport containers.
A wide range of  IPI-Adsorbent model sizes are available to meet the needs of all our customers- from small-scale university researchers to round-the-clock wafer fabrication.
The Scrubber has a well-established track record of success, particularly with processes such as LP-CVD and PE-CVD that generate little particulate matter.
All IPI columns are reusable transport containers for the transportation of dangerous goods.They are manufactured from high quality 316L stainless steel to ensure long working life,even on harsh process applications.
Column 2 is also available with built-in tower 2 tower type apparatus, are also available switching devices can be used.
Automatic switching system was also available. Sealing process can handle such a highly toxic AsH3
Operation by more safety design.
IPI dry absorber system uses advanced chemisorber technology to design waste gas abatement systems which are unmatched in their scrubbing efficiency, yet absolutely simple to operate.
IPI dry absorber systems consume neither electricity, water, nor fuel. Moreover, there is no contamination of precious water resources due to dis...ge of contaminated waste water - a major benefit in terms of eco balance.
IPI dry absorber systems granulate converts hazardous gases into stable inorganic salts at ambient temperature. It is the most elegant and environmentally friendly purification technology of exhaust gas abatement. A wide range of model sizes are available to meet the needs of all our customers, from small-scale university researchers to round-the-clock wafer fabrication. IPI dry absorber systems has over 25 years of experience in dry bed chemisorption technology and offers optimised solutions for all process applications.
Safeguard against emergency gas release.Hazardous release from gas cylinders poses a serious threat to environment and safety, owing to the high quantity of pressurised gas usually present in concentrated form. Gas leakages are known to have occurred: during transport of cylinders to factory; during storage of fresh cylinders; due to improper connection of fresh cylinder in gas cabinet; component failure, e.g. rupture of pressure regulator diaphragm; during storage of empty cylinders.

Product line was specially developed to safely absorb large quantities of toxic, corrosive or pyrophoric gases during an emergency gas release incident. Two series are available active and passive.

乾式吸附系統的廢氣處理
用於高毒性氣體的減排
DS-11乾式吸附系統為您提供一個安全,高效的處置在半導體和光電產業使用的有害氣體,不會對您的介質供應的任何特殊要求。我們的吸收系統是一個被動的系統,只需要一個電力供應和CDA或氮氣,它不需要額外的資源,如水,燃料等。即便是在停電情況下,DS-11吸附系統也能繼續清除有毒氣體.
藥劑桶,它是專門設計,可在不同尺寸的各種選項和填充有基於單個客戶的應用程序的顆粒。對於特定的應用,我們使用一個或多個不同的顆粒,其吸收高毒性,高活性,腐蝕性和/或易燃的產品和副產品。由於與顆粒在室溫下的不可逆化學反應,有害氣體被轉化成非揮發性的,穩定得的無機固體。
為確保生產的順利進行,我們為所有的客戶提供先進的藥劑桶交換和顆粒處理服務 - 全世界。這意味著根據客戶要求一個新填充藥劑桶發貨。用過的藥劑桶和處置用完顆粒的由IPI服務,而客戶將收到廢物處置的證明。
製程技術:
高達99.99 %去除效率(DRE )
去除效率性能達到閾限值( TLV )的要求
為半導體和太陽能產業特別設計的吸附劑
不可逆化學反應,把有害氣體轉化成為穩定的無機固體
由於化學吸附,無廢氣解吸的風險
極快的反應速率,只需要短暫的接觸時間
IPI dry absorber system 使用先進的化學品吸附顆粒技術,用於設計清洗效率極高並且易於操作的廢棄淨化系統 ,在效率是無與倫比的,但絕對簡單操作。
IPI dry absorber system 乾燥吸收劑系統無需消耗電力、水或燃料。另外,由於污染廢水的排放,前面的水資源不會受到污染- 這能夠極大地改善生態平衡。
一桶 IPI dry absorber system 顆粒柱能夠吸附數千升危險氣體,生成安全的固體副產品。使用過的CLEANSORB顆粒柱不會被丟棄,而是重新填入生成污染物最少的新吸附劑。

IPI dry absorber system 顆粒能夠在環境溫度下將危險氣體轉化為穩定的無機鹽。它是表現最佳、環境友好的廢棄處理淨化技術。多種 IPI dry absorber system 型號尺寸可用於滿足從小規模大學研究員到全天候晶片製造的不同客戶的需求。

大部分晶片處理中使用的特殊工藝氣體,太陽能和MEMS製造是發火,有毒或腐蝕性。人員的安全和保護環境是最優先考慮的事項。
IPI dry absorber system吸附技術方面擁有超過25年的豐富經驗, 能夠為各類製程應用提供最優的解決方案。
一般來說,晶片處理,太陽能和微機電(MEMS)工業所採用的絕大多數專業工序氣體都是可自燃的,或有毒的,或有腐蝕性的。
IPI dry absorber system廢氣處理系統能夠在室溫下通過化學轉換(化學吸收的)方式清除危險工藝氣體,生成穩定的鹽。操作無需外部加熱、加濕或其它設施。因此, IPI dry absorber system 系統為完全被動式,隨時可使用,即使是在斷電或其它設施無法使用的情況下。

IPI dry absorber system的全球客戶能夠享受我們的本地服務,由我們負責把使用過的IPI dry absorber system吸收劑桶收集和重裝填,該吸收劑桶是我們的專利產品,是經過聯合國批准的可重複使用運輸容器。
IPI dry absorber system廢氣處理系統去除危險工藝過程氣體的化學轉化處理(化學吸附)的基礎上,IPI dry absorber system是採用經UN在環境溫度下穩定的鹽。不需要外部加熱,保濕或其他設施所需要的操作。因此的IPI dry absorber system是完全被動的,而且是永久待命,即使在發生電源或其他設施故障。
運送安全任證的,可重複使用的藥桶。
廣泛的IPI dry absorber system機型尺寸可滿足所有客戶的需求
SEMI S2認證
高處理效率,可高度淨化有毒氣體,高效率乾式吸附,有效降低運轉成本.
內建by-pass吸附桶,確保製程不中斷.
人機介面控制,可連線,易操作.
出入口安全閥,溫度監測設計
集成式廢氣和進氣壓力監測
低介質消耗
維護需求極低
藥劑桶符合聯合國危險品運輸標準
可簡單安全地更換藥劑桶
具Bypass迷你吸附桶
建立良好的填充和處理流程
自製之高效率化學吸附材,可淨化廠區內製程所產生之有毒氣體
飽和吸附量高於國外
可降低廠務運轉之水電氣成本
吸附劑不具有放熱問題
成份為不可燃性,安全性高.
室溫下即可操作,不需額外身升溫
採用乾式固定PFCs分解後的F類氣體,無需排水處理
採最大流入氣體量300LPM下,除去效率達99%以上
PM週期長
保養及維護操作簡易方便,不需停機即可進行更換耗材動作,低操作成本
客製化服務
技術是完全獨立的,依客戶所排放廢氣調整LS的藥劑比例可選用雙腔體與Auto Bypass設計,可減少主機台停機的機會
PLC與觸控面板介面設計,故障率低且操作維修容易
可處理不同流量的多種氣體
附加選項:中央監控系統 Capacity:100LPM1~2500LPM可依客戶需求進行客製化設計